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Shape Moulding Machine For EPS & EPP Application

 

Quick Mould Change System

Shape Moulding with hi-tech process control with advantages like, fast mould change system with a clamping frame galvanized. Mould change within 15 minutes.

Roboust body with complete milling job is done with all parts.Guide bars 2-4 pieces according to the size of the machine.

Movement

Hydraulic system allows fast movemets with a soft action, or alternative Electrical drive even more faster action. All steam and air control is proportonally driven which creates energy saving and fast cycle times.

  • Equipped with fast mould change system
  • Proportional control for Steam & Air
  • De-loading and Stacking robot
  • Surface treatment mouldings
  • Electrical drive with knee lever.

Machine Components

  • Process Control Bachmann
  • PLC Pneumatic Control Festo
  • Hydraulic Drive Parker
  • Electrical Component Schneider
  • Process control Valves Gemü
  • Electrical Servo Drive Schneider
  • Gearbox Keb

EPS MOULDING MACHINE TYPE: AEM-E

  • CE Certification
  • Operating pressure max. 1.6 bar standard
  • Aluminium Profile Steam Chambers, 
  • Quick mould change system with clamping frame
  • Back ejection plate, adjustable, on fixed side. 
  • Mould change rail incl. moveable manual hoist 1000/2000 kg.
  • Pressured filling system 120 lt with 16 exits.
  • Vacuum Unit with 1 vacuum pumps (POMVAK-Turkey)+ 1 water pump 4 kW (POMVAK-Turkey)
  • Air Blower 2,2 kW for material suction to pressure filler.
  • Control Panel/Process Control (BACHMANN-AUSTRIA)/Display 12” color touch panel (ASEM-ITALY)
  • Electronic Stroke Measuring Device (TR-Germany)
  • Prop.Regulation (Germany)
  • Pneumatic Command and Control (Festo-Germany)
  • High Speed Hydraulic Unit 7,5 kW (PARKER-Germany)

EPS MOULDING MACHINE TYPE: AEM-K

  • CE Certification,
  • Operating pressure max. 1.6 bar Standard
  • Moulding Area: 2075*1475 mm:3,060 m2
  • Female Flange Dim.: 2150*1550  mm
  • Male Flange Dim.: 2125*1525 mm
  • Suitable mould connection design for monoblock steam chamber and fast mould change system
  • Hydraulic Stroke: 1500 mm
  • Back ejection plate, adjustable, on fixed side. 
  • Mould change rail incl. moveable manual hoist 2000 kg.
  • Pressured filling system 300 lt with 32 exits.
  • Vacuum Unit with 2 vacuum pumps (POMVAK-Turkey)+ 1 water pump 4 kW (POMVAK-Turkey)
  • Air Blower 2,2 KW for material suction to pressure filler.
  • Control Panel/Process Control:(BACHMANN-AUSTRIA)/Display 12” color touch panel (ASEM-ITALY)
  • Electronic Stroke Measuring Device (TR-Germany)
  • Prop. Regulation (Germany)
  • Pneumatic Command and Control (Festo-Germany)
  • High Speed Hydraulic Unit 11 kW (PARKER-Germany)

 

EPS ELECTRICAL DRIVE 

MOULDING MACHINE TYPE: AEM-EE

  • CE Certification, 
  • Electric Servo Drive (KEB-Germany)
  • Operating pressure max. 1.6 bar standard
  • Aluminium Profile Steam Chambers, 
  • Quick mould change system with clamping frame
  • Back ejection plate, adjustable, on fixed side. 
  • Mould change rail incl. moveable manual hoist 1000 kg.
  • Pressured filling system 120 lt with 16 exits.
  • Vacuum Unit with 1 vacuum pumps (POMVAK-Turkey)+ 1 water pump 4 kW (POMVAK-Turkey)
  • Air Blower 2,2 kW for material suction to pressure filler.
  • Control Panel/Process Control: (BACHMANN-AUSTRIA)/Display 12” color touch panel (ASEM-ITALY)
  • Prop. Regulation (Germany)
  • Pneumatic Command and Control (Festo-Germany)

 

EPP MOULDING MACHINE TYPE: AEM-E-PP

  • CE Certification 
  • Operating pressure max. 5 bar standard
  • Steel steam chamber system, aluminium coated
  • with outside thermal insulation.
  • Multi position clamping/loading of male/female through combined 
  • hydraulic/mechanic locking system.
  • Quick mould-change system with clamp-frame
  • Back ejection plate, adjustable, on fixed side.
  • Mould change rail incl. moveable manual hoist 1000/2000 kg.
  • Pressure filling system 150 lt with 16 exits.
  • Vacuum Unit with 1 vacuum pumps (POMVAK-Turkey)+ 1 water pump 4 kW (POMVAK-Turkey)
  • Air Blower 2,2 kW for material suction to pressure filler.
  • Control Panel/Process Control: (BACHMANN-AUSTRIA)
  • Display 12” color touch panel (ASEM-ITALY)
  • Electronic Stroke Measuring Device (TR-Germany)
  • Prop.Regulation (Germany)
  • Pneumatic Command and Control (Festo-Germany)
  • High Speed Hydraulic Unit 7,5 kW (PARKER-Germany)

EPS-EPP FILLING INJECTORS

  • Our injector is produced to work with 2air or 3 air connection. (Means it can be used on all the machines)
  • It is longer than others.~ 400 mm
  • It is quick lock design.Easy service and maintanance
  • Can be used for fast mould change systems.You need only the outershell.You do not need to purchase complete injector. 
  • Inside design is made of aluminium profile.There is a channel inside which material flow through.It canbe used for any density.
  • It is coming without clamping ring.
  • Better price comparing to the similiar

 

EPP MOULDING MACHINE AEM-TU 160/120

  • CE Certification
  • Operating pressure max. 5 bar standard 
  • Steam chamber system,Table press, meaning of possibility of connecting standart steam chambers and monoblock steam chambers.
  • Multi position clamping/loading of male/female through combined 
  • hydraulic/mechanic locking system.
  • Quick mould-change system with clamp-frame
  • Back ejection plate, adjustable, on fixed side.
  • Mould change rail incl. moveable manual hoist 1000/2000 kg
  • Pressure filling system 150 lt with 20 exits.
  • Vacuum Unit with 1 vacuum pumps (POMVAK-Turkey)+ 1 water pump 4 kW (POMVAK-Turkey)
  • Air Blower 2,2 KW for material suction to pressure filler.
  • Control Panel/Process Control:(BACHMANN-AUSTRIA)/Display 12” color touch panel (ASEM-ITALY)
  • Electronic Stroke Measuring Device (TR-Germany)
  • Prop.Regulation (Germany)
  • Pneumatic Command and Control (Festo-Germany)
  • High Speed Hydraulic Unit 7,5 kW (PARKER-Germany)

EPP MOULDING MACHINE TYPE: AEM-K PP

 

  • CE Certification,
  • Operating pressure max. 5 bar standard
  • Steel steam chamber system, aluminium coated
  • with outside thermal insulation.
  • Multi position clamping/loading of male/female through combined 
  • hydraulic/mechanic locking system.
  • Quick mould-change system with clamp-frame
  • Back ejection plate, adjustable, on fixed side.
  • Mould change rail incl. moveable manual hoist 1000 kg.
  • Pressure filling system 90 lt with 18 exits.
  • Vacuum Unit with 1 vacuum pumps (POMVAK-Turkey)+ 1 water pump 4 kW (POMVAK-Turkey)
  • Air Blower 2,2 KW for material suction to pressure filler.
  • Control Panel/Process Control:(BACHMANN-AUSTRIA)/Display 12” color touch panel (ASEM-ITALY)

  • Electronic Stroke Measuring Device (TR-Germany)
  • Prop.Regulation (Germany)
  • Pneumatic Command and Control (Festo-Germany)
  • High Speed Hydraulic Unit 7,5 kW (PARKER-Germany)

 

Representatives

  • Foamatec Gmbh / Central Europa
  • Burry Trading / France and N.Africa
  • EPS Production Tech. / Balkan's
  • Europlast Handelsgesellschaft M.B.H.A / Austuria
  • Libero Piscitelli / Italy and S.America
  • Eugen Krebs / Ukraine

For contact detail click here

 

Contact

Address:
Karamehmet Mahallesi Avrupa Serbest Bölgesi Avrasya Bulvarı No:30 59880 Ergene-TEKİRDAĞ / TURKEY
Tel:
+90 (282) 691 12 75
Fax:
+90 (282) 691 12 78
E-Mail:
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About Us

Since 1980 AKKAYA engineers and manufactures machinery for processing expandable Polystyrene (EPS) Intensive exchange of experience with all our customers enabled the engineering of cost-efficient, highly productive, easy to maintain and user friendly machines and production lines...

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