• Packing Inserts
• Box-type Packs
• Composite Mouldings
• Roof Construction 
• (Flot and pitched Roofs)
• Wall construction
• Insulating Plasters
• Lightweight concrete
• Prefabricated systems
• Floor construction for sound 
• and heat insulation
• Dreinage boards
• Foundation Engineering

STURDY

Polystyrene protects against moisture and maintains its strength and shape even after long periods of time. Containers and lids close tightly, guarding against leaks while maintaining an ideal temperature. Additionally, polystyrene food and meat trays perform extremely well in automated processing equipment.

Polystyrene packaging offers exceptional protection. Its shape can be molded (custom fit) to parts and products, maximizing its excellent cushioning characteristics.

EFFICIENT

Only about five percent of a foam package is polystyrene, the rest is air! Polystyrene provides the superior insulating quality that helps hold food at the optimal eating or drinking temperature longer than many alternatives. This helps to guard against waste. Polystyrene maintains hot food at temperatures required by many health departments, yet remains comfortable to hold.  

SANITARY

Tests have shown that disposable food service ware (such as polystyrene cups, plates and utensils) is more sanitary than reusable service ware. Health officials, who regulate food service operations in schools, hospitals and restaurants, recognize this important product benefit. In fact, national environmental health officials passed a resolution stating that restricting the use of disposable cups, plates and containers would have a potentially adverse impact on disease prevention.

ECONOMICAL

Polystyrene food service products are generally more economical to use than disposable paperboard products and reusable food service items. The wholesale price of polystyrene disposable food service products is often approximately two to three times less than an equivalent disposable paper container, and four to five times less than a comparable reusable food service item when the costs of equipment, labor, water, electricity, and detergent costs are included.

CONVENIENT

 Today’s busy lifestyles require the convenience of affordable and quick take-out meals. Polystyrene packaging meets the demands of today’s modern lifestyles by offering an economical and high quality food service product.

Akkaya exhibit 2.second time in this show .First was in 2012 ; to present the EPS-EPP sector that AKKAYA will be a part of the game.This was 4 years ago.Now with more experince and information from the market.

Customers show a great interest to know more about AKKAYA and its activities.AKKAYA present to the customers –Turnkey EPP plant in Germany realized 2 years ago near Stutgart.Also A EPS turnkey Shapemoulding Plant in Turkey with 14 different sized machinery inside.Also cutting line and custome made storage silo solutions had a positive respond from customers.

Customers allowed to visit this projects as reference customer to know more about AKKAYA possibilities.Please kindly contact us from  This email address is being protected from spambots. You need JavaScript enabled to view it.  for arranging a visit.

Akkaya joining this fair traditionally again with same stand location. Due to the coop  crisis this summer , this year we have mainly visitors from export market from Balkan region and Gulf Countries. Also some customers from Ex-Russian countries visited us. Akkaya promote their lastest shape moulding and pre-expansion Technologies for EPS and EPP.

This was a dream machine which was developed by AKKAYA with a idea of Manfred Steinle from Italy.One day he come with a photo of such machine from a competitor and asked ;if AKKAYA can produce such a machine in 2007.That time was a little bit early but  afterjust 1 year later AKKAYA decided to produce such a machine for a customer in Europe.The Project started with many difficulties in the beginning .But this year AKKAYA produce the 3.rd generation of this machine. This machine is used for production of roller shutter housing made of EPS .You can find companies with similiar product with  names ; Beck&Heun Germany-COFFRELITE –France ,EDILCASS Italy ,Polybat Tunisia,Inov Tunisia …

Our company realized a delivery of special pre-expander to Lostfoam industry – OEM supplier in Germany in early 2016. With this delivery; this products become in our production plan as a standart product. Also Shapemoulding machine with the handling system, for lost foam is avaliable in our standart production programm.

Our company is co-operating with a German Company LostFoam-Common Gmbh for special applications and casting Technologies for turn key solutions. (White and Black part)

Our Foil application Robot started recently for production of packing part of White good industry.You can also produce different foil applications; like floor heating panels etc.

Germany- the  most experinced EPP-EPS recycling machinery manufacturer –HEGER decided to make a coporetaion agreement with AKKAYA in TURKEY and nearby markets on March 2016.After this agreement AKKAYA become official representative for HEGER in Turkish market.After this agreement , HEGER equiipments sales and services will be fallowed by AKKAYA.After this agreement,Mr.Jurgen HEGER  mentioned thati HEGER will have a competitive solutions in Turkish market.For more information about HEGER equipments, please click the website link.  www.heger-maschinen.de  

Pre-expander dedicated for shape moulding plants , regulate the density with automatic measuring and regulating unit.With this machine stabilization time in silos can be reduced. Capacity is 500 kg/h at 16 g/l density, is enough up to 10 machines. 100 g/l density can be expanded in this machine with high density option.

Akkaya produce single de-stacking unit and packing units for existing customers cutting line. With this improvement, without investing for a new complete cutting line, customer improve their existing production to a automatic system. Also automatic wire setting units can be adapted to existing cutting line for a upgrade and result is no dimesion problems during cutting process.

BLOCK TILTING UNIT

Hydraulically operated unit with feeding conveyor for 4 pcs blocks and centering pneumatic unit.

AUTOMATIC WIRE SETTING FOR HORIZONTAL CUTTING

• Ossilation stroke: 30 mm
• Ossilation Speed: 120 rpm/min
• Wire quantity: 80 wires
• Wire thickness: 0,47 mm
• Minimum cutting thickness: 10 mm (not for the complete block)
• Compressed air presssure: 6-7 bars
• Wire setting time: 1,5 min
• Servo motor & Invertor: Bosch Rexroth
• PLC: Siemens S7/1500

• HMI Panel: KTP 400/600/700
• Fuses: SchneiderSchrack
• Contactors: Schneider
• Photocells: Sick
• Profibus modules: Wago
• Motors & Gearbox: BonfiglioliYılmaz
• Hydraulic: Parker
• Pneumatic Drives: Festo
• Pneumatic Cylinders: Pemaks
• Bearings: SKF-INA

SIDE TRIMMING UNIT 

3 pcs of cutting wires, 2,5 kVA Transformator capacity, Including cooling fans.

TOP SCRAP RECOVERY UNIT

Equipped with vacuum suction unit, the skin come out from the top of the blockmould collected via 1400 mm conveyor

• Max. Sheet Thickness: 20mm
• Max. dimensions W:1300mm  

           H: 1200-1600 mm

PRECRUSHER FOR SCRAP RECOVERY SYSTEM

• Number of crusher shaft: 2 pieces
• Motor-single 4 kW
• Max.density to crush: 35 kg/m³
• Max.crushing thickness: 3040 mm
• Material transport fan: 5.5 kW included

DE-STACKER

• The welded and bolted framework made of Standard steel profiles is grounded and painted    blue according RAL 5012
• Capacity: 14-16 block/hour
• Servo driven stacking/ de-stacking adjustment
• Synchronized operation between cutting line and packing machine

VERTICAL CUTTING UNIT TYPE

(12 wires) 4,5 KVA Transformator capacity. Cutting always from bottom to top.

CUTTING LINE TYPE:AKH

• Block can be cut 1,2 mt or 1 mt
• Cutting Capacity: 1,2 mt/min-2,0 mt/min 15-20 kg/m³ density
• PLC Automation System (Siemens-Germany)
• Color Touch Screen Panel size 15” (Siemens-Germany)
• Pneumatic Control Valve (Festo-Germany)
• Hydraulic Unit for tilting (PARKER-Germany)

• CE Certification 
• Max. Pack. Dim: 1000x1200x600 (650) mm
• Packaging in polyethylene film (PE Foil)
• Capacity: Up to 8 pack./min. (Electrical drive welding jaw)
• Sheets of styropor are manually brought on the inlet (feeding) part of machine and after that process is fully automated.
• High speed sequences of automatic cycles.
• Orientation-right
• Electrical power: 2 kW
• Operating voltage - 400 V, 50 Hz
• Air pressure - 6 bar
• Microprocessor control device - Siemens
• Seal/ foil width max. - 1.250 mm
• Paint in - RAL5015
• Densities - according to EN 13163 standards
• Film Material - Standard PE film LDPE pure, no regrind add
• Thickness-20-45 µ - most usual thickness is 30 µ
• Melt index of PE - 2-3
• Slip additives -without  slip additives
• Elasticity of PE along - app.10 % - elasticity is not stretching
• it is a tolerance of deformation
• Elasticity of PE cross - less than beter
• Film Width: - 1.040 mm for 1.000 mm EPS